100米鉆機(jī)變速箱設(shè)計(jì)【5張圖紙】

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I 摘要 針對(duì)傳統(tǒng)鉆探行業(yè)施工過程中設(shè)備搬遷困難、鉆孔效率低以及無法傾斜 鉆探等問題，研制、改進(jìn)新一代高效可傾式鉆探設(shè)備則顯得尤為必要。該礦用 鉆機(jī)改型過程中所面對(duì)的若干問題進(jìn)行了較為詳細(xì)研究，并對(duì)關(guān)鍵件加工過程 出現(xiàn)的工藝文體進(jìn)行分析和調(diào)整。 通過調(diào)研了解到，對(duì)鉆孔深度 100 米左右的鉆機(jī)需求量比較大，而目前 的 100 米鉆機(jī)，存在著勞動(dòng)強(qiáng)度大、適應(yīng)性差等缺點(diǎn)。鑒于以上原因，我們決 定開發(fā) 100 米鉆機(jī)。經(jīng)幾次方案討論決定，鉆機(jī)應(yīng)具有以下特點(diǎn)：經(jīng)濟(jì)耐用可 靠、質(zhì)優(yōu)價(jià)廉；便于解體搬運(yùn)；體積小，重量輕；操作簡(jiǎn)單，維修方便；適用 于 42、50mm 兩種鉆桿； 適用于合金鉆頭或金剛石鉆頭鉆進(jìn)；鉆進(jìn)速度快，效率高；動(dòng)力為電機(jī)或柴油 機(jī)。 關(guān)鍵詞:100 米 變速箱 鉆機(jī) II Abstract the equipment moves the difficulty in view of the traditional drilling profession construction process in, the drill hole efficiency lowers as well as is unable to incline questions and so on drilling, the development, improves new one generation highly effective to be possible to lean the type drilling equipment to appear especially essential. In this mineral product drilling machine modification process faces certain questions have conducted the comparatively dissect, and the craft literary style which appears to the key processing process carries on the analysis and the adjustment. Understood through the investigation and study, quite is big to the drill hole depth 100 meter about drilling machine demands, but the present 100 meters drilling machines, have the labor intensity in a big way, the compatible inferior shortcoming. In view of the fact that above reason, we decided develops 100 meters drilling machines. Decided after several plan discussions that, the drilling machine should have following characteristic: economy durable reliable, high quality at low price; is advantageous for the disintegration transporting; the volume is small, the weight is light; the operation is simple, the service is convenient; is suitable for 42, 50mm two kind of drill rods; is suitable in the alloy drill bit or the carbon bit sneaks in; sneaks in the speed to be quick, the efficiency is high; the power is the electrical machinery or the diesel engine. Kewords: drilling machines 100 meters gearbox III 目 錄 摘要 ........................................................................................................................... ABSTRACT............................................................................................................... 緒論 .............................................................................................................................1 第 1 章 總體設(shè)計(jì) .....................................................................................................2 第 2 章 鉆機(jī)的主要技術(shù)特性 .................................................................................3 第 3 章 動(dòng)力確定 .....................................................................................................5 3.1 回轉(zhuǎn)鉆進(jìn)及破碎巖層,土層所需功率 .................................................................5 3.2 進(jìn)給油缸所需功率計(jì)算 .........................................................................................6 3.2.1 進(jìn)給油缸的基本參數(shù) ..................................................................................6 3.2.2 油缸工作壓力計(jì)算 .......................................................................................6 3.2.3 油泵最大工作流量計(jì)算 ..............................................................................7 3.2.4 進(jìn)給油缸功率 ................................................................................................7 3.3 動(dòng)力機(jī)功率的確定 ................................................................................................7 第 4 章 機(jī)械傳動(dòng)系統(tǒng)設(shè)計(jì) ...................................................................................10 4.1 要參數(shù)的選擇 .........................................................................................................10 4.1.1 回轉(zhuǎn)器 ...........................................................................................................10 4.1.2 升降機(jī) ...........................................................................................................10 4.1.3 變速箱 ...........................................................................................................10 4.2 機(jī)械傳動(dòng)系統(tǒng) .........................................................................................................10 第 5 章 回轉(zhuǎn)器 .......................................................................................................12 5.1 結(jié)構(gòu)特點(diǎn) ..................................................................................................................12 5. 2 零部件的強(qiáng)度與壽命計(jì)算 ...................................................................................12 5.2.1 齒面按接觸疲勞強(qiáng)度計(jì)算 .......................................................................13 5.2.2 彎曲疲勞強(qiáng)度極限應(yīng)力 ...........................................................................13 第 6 章 變速箱的設(shè)計(jì)與計(jì)算 ...............................................................................15 6.1 變速箱的結(jié)構(gòu)特點(diǎn) ................................................................................................15 6.2 零件的強(qiáng)度計(jì)算 .....................................................................................................15 6.3 齒輪的強(qiáng)度計(jì)算 .....................................................................................................15 6.4 軸系零部件強(qiáng)度與壽命的校核計(jì)算 ................................................................20 第 7 章 絞 車 .......................................................................................................24 7.1 結(jié)構(gòu)特點(diǎn) ................................................................................................................24 IV 7.2 主要參數(shù)的選擇 ...................................................................................................24 7.3 絞車所需功率 .......................................................................................................25 7.4 零部件的強(qiáng)度及壽命計(jì)算 ................................................................................25 第 8 章 液壓系統(tǒng)的設(shè)計(jì)與計(jì)算 ...........................................................................31 8.1 液壓卡盤的設(shè)計(jì)與計(jì)算 .......................................................................................31 8.2 進(jìn)給油缸的設(shè)計(jì) .....................................................................................................33 第 9 章 鉆機(jī)的使用說明書 ...................................................................................35 總結(jié) ...........................................................................................................................50 致謝 .........................................................................................................................51 參考文獻(xiàn) ...................................................................................................................52 專題 軸的機(jī)械加工工藝過程 .................................................................................53 附錄 1 ........................................................................................................................59 附錄 2 ........................................................................................................................68