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目 錄
1 緒論 1
1.1生產(chǎn)線概念 1
1.2生產(chǎn)線分類 1
1.3生產(chǎn)線的發(fā)展 1
2 生產(chǎn)線設(shè)計 3
2.1液壓缸結(jié)構(gòu) 3
2.1.1立柱的結(jié)構(gòu)組成 3
2.1.2千斤頂?shù)慕Y(jié)構(gòu)組成 5
2.2裝缸工藝過程 6
2.2.1裝配前的準(zhǔn)備工作 6
2.2.2裝配要求 7
2.2.3各種液壓缸的裝配 8
2.2.4密封件的裝配 9
2.3工藝裝備 14
2.4車間平面布置 14
2.4.1車間設(shè)施布置的發(fā)展 16
2.4.2車間設(shè)施的布置 17
2.4.3基于不同物料流向而設(shè)計的車間設(shè)施布置的類型 18
2.4.4生產(chǎn)流程 22
2.4.5工藝過程 24
2.4.6基本要素分析 28
2.4.7操作內(nèi)容安排 29
2.4.8方案的確定 32
2.5零件的清洗及吹干 33
3 裝缸機(jī)設(shè)計 35
3.1裝缸機(jī)概述 35
3.2機(jī)架設(shè)計 36
3.2.1機(jī)架應(yīng)滿足的要求 36
3.2.2導(dǎo)軌 38
4 液壓泵站設(shè)計 41
4.1系統(tǒng)原理圖 41
4.2液壓缸基本參數(shù)確定 42
4.3系統(tǒng)壓力與各工況流量計算 49
4.4液壓泵的選擇 51
4.5電動機(jī)的選擇 54
4.6馬達(dá)選型 54
4.7液壓元件選擇 55
4.7.1單向調(diào)速閥 55
4.7.2單向閥 55
4.7.3液控單向閥 55
4.7.4溢流閥 56
4.7.5換向閥 56
4.7.6其他元件 56
4.8油箱設(shè)計 57
4.9管路選擇 59
4.10泵站布置方案 60
5 液壓缸設(shè)計計算 62
5.1缸筒 63
5.2缸蓋 67
5.3導(dǎo)向套 68
5.4缸體端部聯(lián)接型式 69
5.5活塞 70
5.6活塞桿結(jié)構(gòu) 71
5.7液壓缸緩沖、排氣裝置 72
5.8液壓缸油口直徑的計算 72
5.9密封裝置 73
6 乳化液泵站及物流設(shè)備的選擇 75
6.1乳化液泵站的選擇 75
6.2物流設(shè)備的選擇 75
結(jié) 論 77
參考文獻(xiàn) 78
致 謝 79
摘 要
生產(chǎn)線規(guī)劃設(shè)計是工廠設(shè)計的重要環(huán)節(jié)之一，是工藝投資成敗的關(guān)鍵，更關(guān)系到企業(yè)是否可持續(xù)發(fā)展。生產(chǎn)線具有較大的靈活性，能適應(yīng)多品種生產(chǎn)的需要。在產(chǎn)品品種規(guī)格較為復(fù)雜，零部件數(shù)目較多，每種產(chǎn)品產(chǎn)量不多，機(jī)器設(shè)備不足的企業(yè)里，采用生產(chǎn)線能取得良好的經(jīng)濟(jì)效益。
眾所周知，一個產(chǎn)品的形成過程離不開以下幾大環(huán)節(jié)：產(chǎn)品的開發(fā)、設(shè)計、產(chǎn)品的制造加工、產(chǎn)品的部件裝配及最終裝配。這些環(huán)節(jié)構(gòu)成了產(chǎn)品的成本因素。如今的社會，已進(jìn)入了計算機(jī)與信息時代，計算機(jī)及其軟件技術(shù)的廣泛應(yīng)用，使產(chǎn)品的開發(fā)設(shè)計及產(chǎn)品制造加工環(huán)節(jié)的效率大大提高，而唯有裝配環(huán)節(jié)不能覆蓋（除少數(shù)裝配工序采用機(jī)器人作業(yè)外），大量的手工勞動（人員作業(yè)）仍然并將繼續(xù)存在。為提高效率、降低成本，我們須為此找出有效的分析管理方法。
本文對生產(chǎn)線進(jìn)行了設(shè)計，主要內(nèi)容包括液壓缸的結(jié)構(gòu)、裝配液壓缸的工藝過程、車間平面布置以及針對液壓缸導(dǎo)向套裝配困難進(jìn)行了立式裝缸機(jī)的設(shè)計。
關(guān)鍵詞：生產(chǎn)線； 液壓缸； 裝配； 車間布置；
ABSTRACT
The layout design of the production line is one of the important links in factory design，the key of the processing investment success and failure，particular involving the possibility of the continuous development of the enterprise. The production line has far flexibility, can pipelining of the multi-varieties production; In the enterprise of variety specification of the products more complex, the spare part number are more many, every kind of volume of production are less, the machine equipment is insufficient, uses the production line to be able to obtain the good economic efficiency.
Below it is well known, the forming process of a product cannot exist without several big links: The product development, the design, and the product manufacture processing, the product unit assembling and finally assembles. These links constituted the product cost element. Nowadays, The society entered computer and the information time, the computer and its software technology widespread application, causes the development design of the product and the product manufacture processes of the link is efficiency greatly to enhance, but only the assembly link not to be able to cover (uses robot work besides minority assembly working procedure), the massive of manual labor (personnel work) still and will continue to exist. In order to enhance the efficiency, reduces the cost, we must discover the effective analysis management for this.
This article design product line, primary content includes the structure of cylinder assembly, technics process of assemble cylinder assembly, plane disposal of plant and for oriented sheath of cylinder assembly assemble hard design hydraulic cylinder install the cylinder machine .
Keywords：product line; hydraulic cylinder; assembly; layout;