Beer labeler
This design has chiefly been introduced one kind of packing machinery ,and the work principle of mark machine reaches (back marks part)chiefly design process of parts,design the school and examine to his transmission system ,and to this have great to influence branch bottle supplies the stud sending has been in progress detail the calculation design .the major paper nature that is used to paste the cylinder body bottle of this design.
This machine chiefly holds in the palm bottle platform and advances a bottle star wheel and from beginning to end label box is taken the mark device around among them including and send mark device and glue rolls and scrapes the parts such as offset plate etc .The characteristic of this machine is accomplish pasting voluntarily marking and comforts equal work ,and production efficiency is high .
The major technology characteristic :Losing the bottle belt control with the full automatic working rate of progress of synchronical drive of this machine ,and that mucilage film thickness has can transfer the organization to control,and does not have bottle-nothing glue-nothing label electronics distance measuring equipment.
1.Dyadic vacuum of straight line barrate sticks bid machine
According to what used the label form and stuck the bid
marriage partner thing diversity,may be a various pattern mark. Dyadic column bottle jar packageuses dyadic vacuum of straight line barrate to include two kind of the label being used for dyadic label of blade and being used for roll style closely to bid machine closely to bid piece.
Be not that dyadic column bottle jar package uses straight line to be that vacuum barrate grows a form liang closely to bid including being used for blade label and dyadic label of roll closely to bid machine piece.
This model structure is simple , cost is low, but the stability difference , action coordination under the control of working are difficult, this the model equipment Zhan field area is big and , the efficacy rise is bound to restrict.
2.The rotary is labeled with the middle working closely to sticking being labeled withmachine in the rotary closely to bid machine , has board chain to transport machineand the rotary table carrying person alternately sticking a bid by the fact that corresponding sticking is labeled with the section working , accepting closely to bid marriage partner thing. Package has been labeled with piece in stick , has passed by a trajectory being composed of straight line and arc.
Since straight line style sticks bid machine, the efficacy restricting , great majority manufacturers now all adopt rotary vacuum barrate to stick bid machine. Sticking sticking bid machine in rotary vacuum barrate is labeled with job middle , is has board chain to transport machine and the rotary table carrying person alternately sticking a bid by the fact that corresponding sticking is labeled with the section working , accepting closely to bid marriage partner thing. Package is labeled with piece in stick, action a trajectory being composed of straight line and arc. This model efficacy is not bad rise.
3.Ltd. of Guangdong light industry machinery Corp. carries out technological innovation unceasingly during the period of 20000 late-model bottles/ on bottled production line of beer basis, melt unceasingly to enter 90's of international beer irrigating the advanced technology installing machinery equipment, bottled production line of beer and B & # developing by self when developing out having 24000 bottle of international standards/ 8226; Four bids stick TB18-8-6 being labeled with machine.
Time 24000 bottles/, main bottled beer production line equipment loses box system , cap the system transporting machine , CIP and central authority feed chest etc. including having remove box machine , clear bottle machine , 72 bottlings closing machine, sterilize machine , four stick bid machine , encasement machine , clear bid boxes machine, lose bottle system. Can assort besides, provide remove box pile machine , code box pile machine , mould the box hoister and mould/ paper box lowerator.
4.The Italy product reforms
(1) being labeled with machine to buying sticking that Italy moving forwardproduces closely to bid machine , the body is labeled with , the neck bid , the back are labeled with , the top cap bid sticks the bid function since should have adopt three labels to accomplish aheading coming closely to bid,that the slot cam has designed that whose big dials is that corner number of times increases by in receiving a bottle and outing bottle entire proceeding, slot cam effect easy to wear a bid away and stick is not ideal support bottle plate. Under sticking the invariant bid function premise, navigate machinery works from Nanhai Sea tie switching over to be two label platforms, the cam has selected material a slot adopt SG iron , the curve has designed that a cam has adopt parabola transition design , messenger it's operation is more stable , improves noticeably closely to bid effect, slot cam face is abler to endure , life time prolongs.
(2) sticks a plain being labeled with the machine bid palm axis , the glue Lu axis and the glue knife axis use and a piece of top cap connection together, make to stabilize more in whose travel process, have swear to stick the stability being labeled with effect. The bid palm axis pretends togrip a place having adopt style convenient and rapid at the same time , change other bottle diameter and bid paper going to the lavatory , rapid, apply to the request producing the various breed's greatly.
(3 )divides glue knife into two paragraphs for high and low , use two cylinders to control, the bid glue thickness adjusting high and low respectively, has been to have decreased by glue dosages , has improved sticking bid yield.
5. To imitate West Germany to reform introducing the West Germany technology to broad Machinery Plant of Light Industry giving birth to a child closely to bid machine 723-15-4-6 domestic types are in progress closely to bid machine reform, only have a label platform because of the person, can only be labeled with closely to neck preparing the body bid , the function on the
function limited , reform as follows for sticking increasing skill switching over to stick bid machine has been labeled with the function , the Nanhai Sea tie navigating machinery works work..
(1) Have added a back label platform , have added the heading device and have been labeled with the brush , big dial slot cams acting in responses to change. Have the being labeled with closely to heading , neck bid , the body , unlucky bid , be equivalent to the cap bid function, make pair of bids stick bid machine the function rises being a function there be no a bid sticking bid machine , is in line with the international conventions.
(2) The host label platform labels 8 pieces with the palm axis increasing by from 4 pieces , quantity increases times, that the bid palm rotation rate acts in responses reduces , makes a stability stick a bid more nicely. 30 8 6 types stick bid machine since being labeled with the palm axis , being gripping bid barrate , label box installation dimension and West Germany Kelangsi company the dimension has been consistent, and that has had interchangeability , expansion to owe spare and accessory parts sigmatism space.
(3)Have been an aluminium's turn to label plastic cement surface bid palm with a palm piece , have been the plastic cement surface glue part's turn to be entire stainless steel glue Lu , have prolonged their life time , have reduced glue dosages.
(4)The glue knife is two paragraphs mark go up and down , use two cylinders to control respectively, glue thickness adjusting high and low respectively, have improved sticking bid yield, may reduce glue dosages at the same time.
(5) electric control aspect has adopt frequency conversion speed regulation , PLC has controlled by program, have raised equipment reliability and stability , handle display efficiency of box and accumulated output , and easy to control and handle.
(6) Adopt complete machine stainless steel to put up colourless organic glass protecting cover , apply to safer.
啤酒貼標機
本設計主要介紹了一種包裝機械,貼標機的工作原理及(后標部分)主要零部件的設計過程,對其傳動系統(tǒng)進行設計比校核,且對本次設計有重大影響(凸輪)分瓶供送螺桿進行了詳細的計算設計。本次設計主要用于貼圓柱身瓶的紙質標簽。
本機主要有托瓶臺、進瓶星輪、前后標簽盒,其中包括前后取標裝置、松標裝置、膠滾、刮膠板等部件。
本機的特點是能夠完成自動貼標、撫平等工作,生產效率高。主要技術特點:輸瓶帶與本機同步驅動全自動工作進度控制,膠水薄膜厚度有可調機構控制,無瓶——無膠——無標簽電子測距裝置。
1.直線式真空轉鼓貼標機
按所用標簽形式和貼標對象物的不同,可分為多種型式。
圓柱式瓶罐包裝件貼標用直線式真空轉鼓貼標機 包括用于葉片式標簽的和用于卷盤式標簽的兩種。
非圓柱式瓶罐包裝件用直線是真空轉鼓貼標機 包括用于葉片標簽和卷盤式標簽貼標的兩種形式。
這種機型結構簡單,成本低,但工作穩(wěn)定性差,動作協(xié)調性控制困難,而且這種機型的設備占地面積大,生產率的提高受一定限制。
2. 回轉式貼標機
在回轉式貼標機的貼標工作中,貼標對象物有板鏈輸送機與回轉工作臺交替載運者通過相應的貼標工作區(qū)段,接受貼標。包裝件在貼標,行經了一條由直線和圓弧組成的軌跡。
由于直線式貼標機生產率的限制,現(xiàn)在大多數(shù)廠家都采用回轉式真空轉鼓貼標機。在回轉式真空轉鼓貼標機的貼標工作中,貼標對象物有板鏈輸送機與回轉工作臺交替載運者通過相應的貼標工作區(qū)段,接受貼標。包裝件在貼標,行徑了一條由直線與圓弧組成的軌跡。這種機型的生產率可以提高。
3.廣東輕工業(yè)機械集團有限公司在新型20000瓶/時啤酒瓶裝生產線的基礎上,不斷進行技術創(chuàng)新,不斷融入九十年代國際啤酒灌裝機械裝備的先進技術,自行開發(fā)研制出具有國際水平的24000瓶/時啤酒瓶裝生產線和B·TB18-8-6四標貼標機。
24000瓶/時啤酒瓶裝生產線主要設備包括有卸箱機、洗瓶機、72頭裝瓶壓蓋機、殺菌機、四標貼標機、裝箱機、洗箱機、輸瓶系統(tǒng)、輸箱系統(tǒng)、瓶蓋輸送機、CIP系統(tǒng)及中央饋電柜等。此外,還可以配套提供卸箱垛機、碼箱垛機、塑箱提升機和塑/紙箱降落機。
4.意大利產貼標機
(1)對購進的意大利生產的貼標機,由于該貼標采用了三個標簽臺來完成頭標、身標、頸標、背標、頂帽標的貼標功能,其大轉盤槽凸輪設計上是托瓶盤在進瓶與出瓶全過程中,轉角次數(shù)增加,槽凸輪易磨損且貼標效果不理想。在貼標功能不變的前提下,由南海平航機械廠改為兩個標簽臺,槽凸輪選材上采用球墨鑄鐵,凸輪曲線設計上采用了拋物線過渡設計,使其運行更平穩(wěn),貼標效果明顯改善,槽凸輪工作面更耐磨,使用壽命延長。
(2)將原貼標機的標掌軸、膠轆軸與膠刀軸用同一塊頂蓋連接在一起,使其運轉過程中更穩(wěn)定,保證了貼標效果的穩(wěn)定性。同時標掌軸裝夾位采用了便捷式,更換其它瓶子直徑和標紙方便、快捷,適用大生產多種品種的要求。
(3)將膠刀分為上下兩段,用兩個汽缸控制,可分別調節(jié)上下標的膠水厚度,即減少了膠水用量,又提高了貼標合格率。
5.國產仿西德貼標機改造723-15-4-6 型貼標機進行改造,因其只有一個標簽臺,功能上只能貼頸標和身標,功能有限,為增技改貼標機的貼標功能,南海平航機械廠作了如下改造。
(1)增添一個背標標簽臺,增添了頭標裝置及標刷,大轉盤槽凸輪相應改換。具有貼頭標、頸標、身標、背標、頂帽標的功能,使雙標貼標機功能上升為無標貼標機功能,與國際接軌。
(2)主標簽臺標掌軸由 4 件增加為 8 件,數(shù)量增倍,標掌轉速相應降低,使貼標穩(wěn)定性更好。由于標掌軸、夾標轉鼓、標簽盒安裝尺寸與西德克朗斯公司 30—8—6型貼標機尺寸相一致,與之具有互換性,擴展了該零配件的使用空間 。
(3)該鋁件標掌為塑膠表面標掌,該塑膠表面膠輯為全不銹鋼膠轆,延長了他們的使用壽命, 降低了膠水用量。
(4)膠刀分為上下兩段,用兩個汽缸分別控制,可分別調節(jié)上下膠水厚度,提高了貼標合格率,同時可降低膠水用量。
(5)電氣控制方面采用了變頻調速,PLC 程序控制,提高了設備的可靠性與穩(wěn)定性,且操作箱可顯示生產能力和累計產量,便于控制與操作。
(6)采用整機不銹鋼架無色有機玻璃護罩,適用更安全。
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