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I 靠背固定板級進模設(shè)計 摘 要 本設(shè)計題目為靠背固定板級進模設(shè)計 體現(xiàn)了沖孔彎曲類零件的設(shè)計要求 內(nèi) 容及方向 有一定的設(shè)計意義 通過對該零件模具的設(shè)計 進一步加強了設(shè)計者級進 模設(shè)計的基礎(chǔ)知識 為設(shè)計更復(fù)雜的級進模具做好了鋪墊和吸取了更深刻的經(jīng)驗 本設(shè)計運用沖裁彎曲成型工藝及模具設(shè)計的基礎(chǔ)只是 首先分析了制件的成本及 性能要求 為選取工藝方案適合的模具類型做好了準(zhǔn)備 然后分析了制件的形狀大小 便于選取模具 最后分析了制件的特征 確定模具的設(shè)計參數(shù) 設(shè)計要點及模架的選 取 本制件是靠背固定板零件級進模設(shè)計 將落料和沖孔 彎曲等設(shè)計在一副模具 中 模具操作簡便 生產(chǎn)效率高 性能可靠 本設(shè)計通過零件的工藝性綜合分析 包 括零件的經(jīng)濟性綜合分析 沖壓工藝性分析 沖壓工藝方案的分析和確定 從方案一 方案二 方案三 方案四 方案五中進行了方案性能的比較 最終確定了方案 然后 進行工藝計算 其中包括坯料尺寸計算 排樣和裁板方案 采用的裁法 步距精確度 的確定 沖壓力的計算 落料的工序 沖孔的工序 彎曲的工序 以及的模具結(jié)構(gòu)形 式的選擇 卸料裝置 定位裝置 模具及凸模和凹模的刃口尺寸的確定和校核 最后 還有模具整體設(shè)計 模具工作零件設(shè)計 等等一系列的設(shè)計 本設(shè)計中都一一進行了 闡述 才有了這么一套完整的設(shè)計 闡述了級進模的結(jié)構(gòu)設(shè)計工程及其工作過程 通過系統(tǒng)的工藝分析 采用沖孔 落料等工序進行加工 通過計算工藝力以確定模具壓力中心 并選擇壓力機的型號 落料凹模通過凹模固定板與下模座連接來固定 模具采用下出料方式和卸料裝置 本 模具結(jié)構(gòu)一般 性能可靠 工作平穩(wěn) 提高了生產(chǎn)效率 降低勞動強度和生產(chǎn)成本 II 彎曲類模具又是冷沖模的一種 是指通過一定工序?qū)⑴髁蠜_裁成形的模具 按照沖壓 的工藝性質(zhì)分類 彎曲模具是使材料發(fā)生塑性變形的沖裁模具 本課題內(nèi)容也包括對 該零件進行沖壓工藝分析和有關(guān)工藝計算 確定合理的沖壓工藝方案 設(shè)計沖壓工序 的兩套模具 正確的選用標(biāo)準(zhǔn)零件和其它的零件 對沖壓結(jié)構(gòu)進行了工藝分析已選取 壓力機 繪制模具二維裝配圖和零件圖 通過對級進模模具設(shè)計 以鞏固和深化所學(xué) 知識 彎曲沖裁多工位級進模 根據(jù)設(shè)計零件的尺寸 材料 批量生產(chǎn)等要求 首先分 析零件的工藝性 確定沖裁工藝方案及模具結(jié)構(gòu)方案 然后通過工藝設(shè)計技術(shù) 確定 排樣 計算沖壓力和壓力中心 初選壓力機 計算凸 凹模尺寸和公差 最后設(shè)計選 用零 部件 對壓力機進行校核 繪制模具總裝草圖以及三維實體圖 以及對模具主 要零件的加工工藝規(guī)程 其中在結(jié)構(gòu)設(shè)計中 主要對凸模 凹模 定位零件 卸料裝 置等進行了設(shè)計 對于部分零件選用的標(biāo)準(zhǔn)件 本文就沒深入設(shè)計 并且在結(jié)構(gòu)設(shè)計 的同時 對部分零部件進行了加工工藝分析 最終才完成本畢業(yè)設(shè)計 關(guān)鍵詞 級進模 沖壓工藝 模具設(shè)計 沖孔 落料 Design of progressive die for backrest board level ABSTRACT The topic of this design is the design of progressive die for backrest board level reflect the contents and requirements design of punching direction of bending parts the design of a certain significance Through the design of the die parts to further strengthen the basic knowledge of the designers of the progressive die design which paves the way for a more profound experience and lessons for the design of more complex progressive die III The use of design drawing based blanking bending forming process and die design is firstly analyzes the requirements of cost and performance parts ready for the selection of process scheme for the types of mold then analyzed the shape and size of parts easy selection of die finally analyses the parts feature selection design and mold design parameter die of This part is the design of progressive die for the backrest plate part level the blanking and punching bending and other design in a die the die has the advantages of simple operation high production efficiency reliable performance This design through process integrated parts of the economy including the comprehensive analysis of parts stamping process analysis analysis and determine the stamping process scheme compared schemes from scheme scheme two scheme three scheme four the fifth scheme finally determined the scheme Then the process calculation including calculation of blank size layout and the conference board cutting method steps to determine the distance accuracy blanking force calculation falling process punching material process bending process and the mould structure form selection determine and check discharge device positioning device die and punch and die cutting edge size Finally mold design mold design of the working parts and so on a series of design the design of all one one are described Only with such a complete set of design The passage expounds on the structure designing project and work process of the progressive die and uses some working procedures such as punching flangin g blanking and so on to process through the technologic analysis of the system Through calc ulating the process to determine the center of the die s pressure and select the model of the pr esses Blanking die is fixed by connecting the die holder with the die set The die adoptsthe w ay of lower ejection and elasticity discharge devices Its structure is relatively simple the perf ormance is reliable and the work is steady It has improved the producing efficiency and reduc ed the intensity of labor and cost of production Bending die is a kind of cold stamping die is refers to through certain procedu rewill die blank punching forming Classification according to the process properties of sta IV mping bending die is makes the material blanking die plastic deformation This thesis also includes the stamping process analysis and process calculation of the parts determining t he reasonable stamping process scheme design two sets of mould pressing procedure th e correct selection of standard parts and other parts the structure of the stamping proce ss analysis of the selectedpressure machine Drawing die assembly drawing and 2D The p rogressive diedesign in order to consolidateand deepen the knowledge This paper designs a bent and punched multi position progressive die According to the measurement material and requirements of batch p roduction of the indispensable components manufacturability of the components is carefully analysed in the first place to determine the structure of the dies and how to punch them After wards process design method was employed to decide layout and calculate stamping pressure and pressure center with which pressing machines can be chosen At the same time the meas urements of both cavity and terrace die and their tolerance were calculated In the end proper components were designed using Pro E In the de sign of die structure the cavity and terrace die locating element and discharge unit were speci ally designed As to some components standard components were adopted Meantime worki ng process were analysed in details KEYWORDS Progressive die Stamping process Mold designing Punch Blanking V 目 錄 1 緒論 1 1 1 背景 1 1 2 模具設(shè)計的安全要點 2 1 3 級進模 3 2 設(shè)計課題 靠背固定板級進模畢業(yè)設(shè)計 5 3 零件的工藝性綜合分析 6 3 1 零件的經(jīng)濟性綜合分析 6 3 2 沖壓工藝性分析 6 3 3 沖壓工藝方案的分析和確定 7 3 4 方案性能比較 8 4 工藝計算 9 4 1 坯料尺寸計算 9 4 2 排樣和裁板方案 9 4 3 彈性元件計算 10 5 排樣圖 11 6 步距精度的確定 12 7 沖壓力計算 各工序機選最大沖壓力 13 7 1 落料工序 13 7 2 沖 3 6 孔工序 13 VI 7 3 落料沖孔復(fù)合工序 13 7 4 彎曲工藝 13 7 5 壓力機初選 14 8 模具結(jié)構(gòu)形式的選擇 15 8 1 模具類型 15 8 2 卸料裝置 15 8 3 定位裝置 15 8 4 模架 15 9 沖 6 孔凸模和凹模刃口尺寸確定 17 10 凸模的校核 21 11 凸模長度的確定 22 12 其他凸模和凹模人口尺寸確定 23 12 1 沖 3x33 長方孔的凸模和凹模 23 12 2 沖 3 11 的切斷凸模和凹模 24 12 3 側(cè)刃和凹模 25 13 模具工作零件設(shè)計 27 13 1 凸模 1 設(shè)計 27 13 2 凸模 2 設(shè)計 27 13 3 凸模 3 設(shè)計 27 13 4 側(cè)刃設(shè)計 27 13 5 成形凸模設(shè)計 27 13 6 凹模設(shè)計 22 13 7 上 下墊板的設(shè)計 28 13 8 擋料板 28 13 9 模柄的選擇 28 13 10 螺栓 銷釘?shù)倪x擇 29 VII 14 模具整體設(shè)計 30 總結(jié) 31 致謝 32 參考文獻 33