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本科學(xué)生畢業(yè)設(shè)計(jì)
HGC3110自卸車設(shè)計(jì)
院系名稱: 汽車與交通工程學(xué)院
專業(yè)班級(jí): 車輛工程B07-7班
學(xué)生姓名: 趙陽
指導(dǎo)教師: 蘇清源
職 稱: 副教授
黑 龍 江 工 程 學(xué) 院
二○一一年六月
The Graduation Design for Bachelor's Degree
Design of HGC3110-type Tipper
Candidate:Zhaoyang
Specialty:Vehicle Engineering
Class:B07-7
Supervisor:Associate Professor.Suqingyuan
Heilongjiang Institute of Technology
2011-06·Harbin
黑龍江工程學(xué)院本科生畢業(yè)設(shè)計(jì)
摘 要
本次設(shè)計(jì)的題目是HGC3110自卸車設(shè)計(jì)。該自卸汽車是以CA1123P9K2L4E型貨車底盤改裝,自卸車近幾十年來它在國內(nèi)外獲得迅速的發(fā)展與普及,它最大的優(yōu)點(diǎn)是實(shí)現(xiàn)了卸貨的機(jī)械化,從而提高卸貨效率。不僅可以減輕工人勞動(dòng)強(qiáng)度,還可以促進(jìn)國家的經(jīng)濟(jì)建設(shè)速度,關(guān)系到國家重點(diǎn)建設(shè)項(xiàng)目的建設(shè)和發(fā)展。同時(shí)在自卸車研究和生產(chǎn)過程中,也帶動(dòng)了鋼鐵,化工等其它很多行業(yè),又提供了大量的工作崗位,減輕就業(yè)壓力,并日趨完善,成為系列化多品種的產(chǎn)品。因此,自卸車的發(fā)展是很有必要的。
所以本文以HGC3110型自卸車為設(shè)計(jì)題目,設(shè)計(jì)的主要內(nèi)容有以下幾個(gè)方面:確定HGC3110型自卸車的總體設(shè)計(jì)方案、對(duì)舉升機(jī)構(gòu)結(jié)構(gòu)進(jìn)行設(shè)計(jì)及其力學(xué)分析、對(duì)液壓系統(tǒng)的設(shè)計(jì)、對(duì)車廂的結(jié)構(gòu)及副車架的設(shè)計(jì)、對(duì)HGC3110型自卸車進(jìn)行整車性能分析。最后所設(shè)計(jì)出來的自卸車能夠承載5.5噸的貨物,舉升時(shí)間為15s的一款自卸車。
關(guān)鍵詞:系統(tǒng);車廂;液壓;設(shè)計(jì);分析;機(jī)械化;自卸車;舉升;
ABSTRACT
The design is the subject of the design modifications and HGC3110-type dump truck. CA1123P9K2L4E Dump Truck is the truck-based chassis modification, HGC3110-type dump truck at home and abroad in recent decades it was the rapid development and popularity of its greatest strengths is to achieve a discharge of mechanization, thereby enhancing the discharge efficiency. Not only can reduce the labor intensity of workers, but also to promote the country's economic construction speed, related to the key national construction projects, building and development. At the same time, research and production in the dump truck has also led the iron and steel, chemical, and other many industries, but also provide a large number of jobs and reduce the employment pressure, and gradually maturing as a series of product variety. Therefore, the development of dump truck is necessary.
Therefore, this paper HGC3110-Type dump truck for the design of the subject, the main elements of design are as follows: HGC3110-type dump truck to determine the overall design program. On the lifting body structure design and mechanical analysis. The design of the hydraulic system. The structure of the compartments and sub-frame design. HGC3110 type of dump truck for vehicle performance analysis. The last designed by the dump truck can carry5.5 tons of goods, lifting time of a dump truck for the 15s.
Keywords: System;Carriage;Hydraulic;Desig;Analyse;Mechanization;Type tipper;Lifting
I
黑龍江工程學(xué)院本科生畢業(yè)設(shè)計(jì)
目 錄
摘要......................................................................................................................................I
Abstract................................................................................................................................II
第1章 緒論.......................................................................................................................1
1.1課題的提出................................................................................................................1
1.2課題來源及研究意義................................................................................................1
1.3 自卸車國內(nèi)外研究概況...........................................................................................2
1.3. 1國外研究發(fā)展概況 2
1.3.2國內(nèi)研究發(fā)展概況 4
1.4研究的內(nèi)容 5
第2章 整車參數(shù)的確定及車廂的設(shè)計(jì) 6
2.1質(zhì)量參數(shù)的確定 6
2.2總體方案設(shè)計(jì) 6
2.3舉升車廂形式的選擇 7
2.4車廂的選材 9
2.5車廂的設(shè)計(jì)規(guī)范及尺寸確定 9
2.6車廂鎖止機(jī)構(gòu)的選擇與設(shè)計(jì) 11
2.7本章小結(jié) 12
第3章 液壓舉升機(jī)構(gòu)的設(shè)計(jì) 13
3.1液壓舉升機(jī)構(gòu)應(yīng)滿足的性能 13
3.2舉升系統(tǒng)性能主要評(píng)價(jià)參數(shù) 14
3.3液壓舉升機(jī)構(gòu)參數(shù)的選擇與確定 15
3.3.1液壓舉升機(jī)構(gòu)簡述 15
3.3.2液壓舉升機(jī)構(gòu)方案的選擇 17
3.4舉升機(jī)構(gòu)幾何尺寸的確定 18
3.4.1車廂與副梁鉸支點(diǎn)O的確定 19
3.4.2車廂放平時(shí)舉升機(jī)構(gòu)與車廂前鉸支點(diǎn)A0的確定 19
3.4.3液壓油缸與副梁鉸支點(diǎn)的確定 19
3.4.4車廂放平時(shí)三角臂中支點(diǎn)C0座標(biāo)和A0C0長度的確定 20
3.4.5車廂放平時(shí)拉桿與三角臂鉸接點(diǎn)B0的確定 20
3.4.6拉桿與副梁鉸接點(diǎn)D及拉桿長度的確定 20
3.5 舉升機(jī)構(gòu)力學(xué)分析 20
3.5.1舉升機(jī)構(gòu)參數(shù)的計(jì)算及校核 21
3.5.2拉桿截面尺寸的確定 22
3.6液壓系統(tǒng)設(shè)計(jì)與計(jì)算 23
3.6.1液壓油缸性能參數(shù)計(jì)算 23
3.6.2液壓泵性能參數(shù)計(jì)算 23
3.6.3油箱容積與油管內(nèi)徑計(jì)算 25
3.6.4系統(tǒng)壓力校核 26
3.6.5車廂升降時(shí)間的校核 26
3.6.6方向控制閥的選型 27
3.6.7操縱方式的選擇 27
3.6.8液壓系統(tǒng)原理 27
3.6.9取力器的選擇 28
3.6.10本章小結(jié) 29
第4章 副車架的設(shè)計(jì) 30
4.1選用的底盤主車架的主要尺寸 30
4.2副車架的結(jié)構(gòu)設(shè)計(jì) 30
4.2.1副車架的外形 30
4.2.2副車架的選材 31
4.2.3副車架的截面形狀 31
4.2.4加強(qiáng)板的布置 32
4.2.5副車架的前端形狀及安裝位置 32
4.2.6縱梁與橫梁的連接設(shè)計(jì) 34
4.3 副車架與主車架的連接設(shè)計(jì) 35
4.4 副車架尺寸的確定 36
4.5 副車架的強(qiáng)度剛度彎曲適應(yīng)性校核 36
4.6 本章小結(jié) 42
第5章 整車性能分析...................................................................................................43
5.1 概述.......................................................................................................................43
5.2 汽車動(dòng)力性能分析...............................................................................................43
5.2.1 基本參數(shù)確定..............................................................................................43
5.2.2汽車的行駛方程式.......................................................................................44
5.2.3汽車最高車速確定.......................................................................................47
5.3 燃油經(jīng)濟(jì)性計(jì)算...................................................................................................49
5.4 整車穩(wěn)定性分析...................................................................................................50
5.4.1穩(wěn)定性分析內(nèi)容...........................................................................................50
5.4.2空載質(zhì)心高度計(jì)算.......................................................................................50
5.4.3空載側(cè)傾角計(jì)算...........................................................................................50
5.4.4最小轉(zhuǎn)彎直徑計(jì)算.......................................................................................51
5.5 本章小結(jié)...............................................................................................................52
結(jié)論 53
參考文獻(xiàn) 54
致謝 55
附錄 56
附錄A.外文文獻(xiàn)原文 56
附錄B.外文文獻(xiàn)中文翻譯 59